Nonwoven from
Fibre-Based Materials.

The nonwoven industry is facing a significant transformation. For decades, most nonwovens have relied on petroleum-based raw materials. Today, the demand for circular and renewable alternatives is growing rapidly, and brands across various industries are seeking new ways to reduce their climate footprint.

At The Loop Factory, we develop nonwoven materials made not only from recycled textiles but also from renewable fibres such as wool, hemp and other bio-based resources. These fibres open up new possibilities for circular products that combine performance with low environmental impact.

  • Tackling the raw material challenge.

    Only a fraction of today’s nonwoven materials come from renewable or recycled sources. By using fibres such as hemp and wool, we can reduce dependence on fossil-based input and explore biodegradable alternatives.

  • Serving industries under pressure.

    Packaging, interiors, automotive and furniture are all under scrutiny for their climate footprint. Switching to circular nonwoven can deliver a measurable impact while strengthening brand credibility.

  • Balancing function and sustainability.

    Our technologies, including airlay, carding, and needlepunch, enable us to tailor density, stiffness, and appearance, allowing natural and recycled fibres to meet technical requirements while maintaining a focus on circular goals.

Why fibre-based nonwoven matters.

Explore nonwoven

In our prototyping lab, we test, refine, and produce nonwovens on a pilot scale. This agile process enables you to move quickly from concept to physical prototypes, validate performance and prepare for industrial production.

What we offer.

At The Loop Factory, we support you to:

  • Develop circular nonwoven solutions from renewable and recycled fibres.

  • Prototype and produce pilot-scale materials in our own facility.

  • Explore biodegradable, recyclable and low-impact alternatives tailored to your needs.

  • Navigate circular design, traceability and regulatory readiness.

From idea to prototype.

Book a 30-minute consultation

Order samples To Discover
Nonwoven Innovation.

The world of fibres and nonwoven materials is limitless, offering endless possibilities for sustainable design and advanced performance. At The Loop Factory, we push boundaries with airlay technology and needlefelt processes, transforming fibres into solutions that shape a healthier planet.

Experience the potential firsthand—order your nonwoven material samples today and explore how texture, durability, and flexibility align with your vision.

Get your samples now

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